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Telescopic Boom Cylinder Repair with Brush Plating Technology

Reiner Tay • Apr 30, 2024

At Sterling Impreglon Asia, we specialize in providing innovative solutions for mechanical component repairs using our proprietary Brush Plating process. Our recent repair work on a Telescopic Boom Cylinder exemplifies our commitment to quality and excellence.

The Challenge:
The Telescopic Boom Cylinder was showing signs of wear, with multiple scorelines, indentations, and worn areas. These issues were affecting the cylinder's operational efficiency, posing a challenge that required our specialized approach.

Our Solution:
1.
Pre-Inspection Survey: Before starting the repair, our team conducted a thorough inspection to assess the extent of the damage and devise a tailored repair plan.

2.
Preparation: We opened the damaged areas for plating, widening the affected zones but avoiding deepening them, to maintain the structural integrity of the component.

3.
Brush Copper Plating: Using our Brush Copper Plating technology, we meticulously rebuilt the affected areas, restoring the cylinder to its original dimensions.

4.
Nickel Capping: To achieve a polished finish and enhance durability, we capped the repaired areas with nickel, giving the cylinder a look and functionality as good as new.

5.
Quality Assurance: Our work culminated in stringent dimensional and level checks to ensure the repairs met our customer's exact specifications.

Benefits of Brush Plating:
- Precision repair targeting specific areas, saving time, cost and resources
- Restored operational efficiency of the Telescopic Boom Cylinder
- Long lasting results with improved durability and appearance
- On-site Repair Capability

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At Sterling Impreglon Asia, we specialize in providing innovative solutions for mechanical component repairs using our proprietary Brush Plating process. Our recent repair work on a Telescopic Boom Cylinder exemplifies our commitment to quality and excellence. The Challenge: The Telescopic Boom Cylinder was showing signs of wear, with multiple scorelines, indentations, and worn areas. These issues were affecting the cylinder's operational efficiency, posing a challenge that required our specialized approach. Our Solution: 1. Pre-Inspection Survey : Before starting the repair, our team conducted a thorough inspection to assess the extent of the damage and devise a tailored repair plan. 2. Preparation : We opened the damaged areas for plating, widening the affected zones but avoiding deepening them, to maintain the structural integrity of the component. 3. Brush Copper Plating : Using our Brush Copper Plating technology, we meticulously rebuilt the affected areas, restoring the cylinder to its original dimensions. 4. Nickel Capping : To achieve a polished finish and enhance durability, we capped the repaired areas with nickel, giving the cylinder a look and functionality as good as new. 5. Quality Assurance : Our work culminated in stringent dimensional and level checks to ensure the repairs met our customer's exact specifications. Benefits of Brush Plating: - Precision repair targeting specific areas, saving time, cost and resources - Restored operational efficiency of the Telescopic Boom Cylinder - Long lasting results with improved durability and appearance - On-site Repair Capability
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