Everything You Need to Know About Brush Plating

What is Brush Plating, and how does it work?

Brush Plating, also known as selective plating, is a portable, electrochemical process that deposits metal coatings (e.g., copper, nickel) onto specific areas of a component without immersing it in a tank. Using Sterling Impreglon Asia’s proprietary Brush Plating technology, a technician applies the coating with a handheld tool, delivering precise, high-quality repairs or enhancements. This process is ideal for on-site repairs, anti-galling applications for OCTG connections, and restoring worn industrial components.

How fast is Brush Plating compared to traditional methods?

Sterling’s Brush Plating process plates at an average rate 60x faster than traditional tank plating for localized repairs. For example, repairing a worn mechanical component can take just 2-4 hours on-site, compared to days for tank-based methods or component replacement, minimizing downtime by up to 50%.

Is Brush Plating approved for OCTG connections?

Yes, Sterling Impreglon Asia’s Brush Plating process is recognized and approved by leading OCTG manufacturers, including JFE, VAM, Tenaris, and VAGT, as well as major oil and gas companies like Hunting, OMS, and Halliburton. Our copper plating for anti-galling applications meets stringent industry standards, ensuring reliability in high-pressure environments.

What are the benefits of Brush Plating for industrial repairs?

Sterling’s Brush Plating offers:

Precision: Targets specific areas, reducing material waste.

Portability: On-site repairs eliminate the need to transport heavy components.

Cost Savings: Up to 30% cheaper than replacing parts, with repairs extending component life by 2-3x.

Environmental Safety: Uses no toxic chemicals like hard chrome plating, aligning with global regulations.

Durability: Coatings provide superior adhesion and corrosion resistance, tested to withstand harsh environments.

How does Brush Plating prevent galling in OCTG connections?

Our copper Brush Plating creates a low-friction, anti-galling layer on threaded OCTG connections, reducing wear during make-up and break-out. The coating’s adhesion strength is 2x stronger than traditional zinc-based coatings, ensuring long-lasting performance under extreme torque and pressure. This makes it ideal for oil and gas applications, as validated by approvals from Tenaris and VAM.

Can I purchase a Brush Plating Set for my own repairs?

Yes, Sterling Impreglon Asia offers portable Brush Plating Sets for machine shops and industrial clients. These kits include everything needed to perform high-quality repairs or anti-galling plating in-house, with training provided by our experts. The system is user-friendly, requiring minimal setup, and is perfect for any companies looking to repair their mechanical components or even threading shops working on OCTG components.

How does Brush Plating compare to hard chrome or HVOF?

Unlike hard chrome, which uses toxic chemicals and requires large tanks, Brush Plating is environmentally friendly and portable. Compared to HVOF (High-Velocity Oxygen Fuel), Brush Plating is more cost-effective for localized repairs, with 20-30% lower costs and faster application times. Our process also offers superior adhesion for anti-galling applications, as proven in tests against industry standards.

Is Brush Plating suitable for copper plating accessories and hangars?

Absolutely. Sterling’s Brush Plating is highly effective for copper plating accessories and hangars, providing excellent conductivity and corrosion resistance. Our process ensures uniform coatings, even on complex geometries, making it ideal for aerospace, marine, and industrial applications.

Where can Brush Plating be applied?

Sterling’s Brush Plating is versatile and can be used in:

Oil and Gas: Anti-galling for OCTG connections and casing repairs.

Manufacturing: Restoring worn shafts, bearings, and hydraulic components.

Aerospace: Plating for precision parts and electrical conductivity.

Marine: Corrosion-resistant coatings for ship components.
Our portable technology allows repairs on-site, from offshore rigs to factory floors.

How can I learn more or see Brush Plating in action?

Sterling Impreglon Asia offers free consultations, virtual demos, and sample plating jobs to showcase our technology’s capabilities.

Have more questions? Chat with our experts now or email us at enquiry@sterling.com.sg to discuss your specific needs.