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Why Sterling Brush Plating Technology is the Gold Standard for Industrial Repairs

RAYNERYIZHE TAY • Aug 22, 2024

The Sterling Advantage in Brush Plating


In today's competitive industrial landscape, the demand for efficient, cost-effective, and reliable repair solutions is greater than ever. At Sterling Impreglon Asia, we understand this need and have been at the forefront of innovation in mechanical component repair since 1989. Our proprietary Brush Plating process has consistently proven to be a game-changer, particularly in the repair and maintenance of heavy equipment, industrial machinery, and critical mechanical components.

 

 

1. Cost-Effective Repairs:

Brush Plating is a precision-focused technique that allows us to restore damaged areas without the need for extensive disassembly or replacement of entire components. This targeted repair method significantly reduces costs compared to traditional methods. For instance, when dealing with issues like scorelines, corrosion pitting, or fretting on hydraulic shafts or gearboxes, our Brush Plating process restores the original dimensions and performance without the need for a full replacement.

 

2. Unmatched Precision and Adhesion: 

Our Brush Plating process provides exceptional adhesion to the base material, ensuring that the repaired surface remains durable and resistant to future wear. Whether it's a telescopic boom shaft or a gearbox, our technology offers a seamless repair that integrates perfectly with the existing material. Customers can rest assured that the plating will not peel off or degrade under harsh operational conditions.

 

3. Versatility Across Industries: 

Sterling Brush Plating is not limited to a single industry. Our technology has been successfully applied in the marine, oil & gas, printing, and industrial sectors, among others. Whether it’s on-site repair of a marine diesel engine or in-house refurbishment of a printing cylinder, our versatile Brush Plating process meets the diverse needs of various industries.

 

4. Minimal Downtime, Maximum Efficiency: 

We understand that time is money, especially when it comes to industrial operations. Our Brush Plating technology is designed to minimize downtime by enabling repairs to be carried out quickly and efficiently. For example, repairs on hydraulic rods or diesel generator bedplate main bearing saddles can be completed swiftly, ensuring that your equipment is back in operation with minimal disruption.

 

5. Recognized Quality and Global Standards: 

Sterling Impreglon Asia’s Brush Plating process is recognized by major oil pipe manufacturers worldwide, particularly for pipe threads anti-galling applications. This recognition underscores our commitment to maintaining the highest standards of quality and reliability, making us the go-to partner for companies looking for top-tier repair solutions.

 

Why Choose Sterling Impreglon Asia?

Our longstanding reputation, coupled with our unwavering commitment to quality and customer satisfaction, makes us the preferred choice for companies looking to extend the life and performance of their critical equipment.


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At Sterling Impreglon Asia, we specialize in providing innovative solutions for mechanical component repairs using our proprietary Brush Plating process. Our recent repair work on a Telescopic Boom Cylinder exemplifies our commitment to quality and excellence. The Challenge: The Telescopic Boom Cylinder was showing signs of wear, with multiple scorelines, indentations, and worn areas. These issues were affecting the cylinder's operational efficiency, posing a challenge that required our specialized approach. Our Solution: 1. Pre-Inspection Survey : Before starting the repair, our team conducted a thorough inspection to assess the extent of the damage and devise a tailored repair plan. 2. Preparation : We opened the damaged areas for plating, widening the affected zones but avoiding deepening them, to maintain the structural integrity of the component. 3. Brush Copper Plating : Using our Brush Copper Plating technology, we meticulously rebuilt the affected areas, restoring the cylinder to its original dimensions. 4. Nickel Capping : To achieve a polished finish and enhance durability, we capped the repaired areas with nickel, giving the cylinder a look and functionality as good as new. 5. Quality Assurance : Our work culminated in stringent dimensional and level checks to ensure the repairs met our customer's exact specifications. Benefits of Brush Plating: - Precision repair targeting specific areas, saving time, cost and resources - Restored operational efficiency of the Telescopic Boom Cylinder - Long lasting results with improved durability and appearance - On-site Repair Capability
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