Sterling Impreglon Asia repairs mechanical component damages with our advanced Brush Plating technique and process
We meticulously restore worn mechanical components and enhance the durability of mechanical parts, using our proprietary Brush Plating Process.
With our portable Brush Plating process, we offer cost-saving solutions for either on-site or in-house mechanical component repairs, ensuring minimal downtime and disruptions to your operations.
Sterling Impreglon Asia provides certification training for Brush Electroplating suitable for a variety of industries. The 6 days course includes theoretical learning and practical hands-on applications, encompassing a comprehensive curriculum for all who are interested in our Brush Plating process.
Sterling Impreglon Asia dedicates significant resources in Research and Development for our Brush Plating process. We manufacture our own proprietary Brush Plating Equipment, Accessories and Chemicals
ISO & Industries Accreditations
Environmentally Sustainable
Efficient & Cost-savings
We specialize in Brush Plating solutions tailored for a variety of industries worldwide. Our Brush Plating techniques not only enhance mechanical component operational performance but also reduce significant downtime, and any unnecessary replacement costs.
BRUSH PLATING APPLICATIONS
Precise repairs and surface enhancements are crucial for the Aerospace Industry. Selective Brush Plating is commonly used for the various aerospace components:
Landing Gear: Fixes worn-out bearing areas, restore dimensions, and prevents corrosion, ensuring optimal performance and safety.
Engine Components: Repairs turbine shafts, bearing journals, and seals to maintain engine operational efficiency and reliability.
Structural Elements: Strengthens weakened areas in airframe structures like wing spars or fuselage sections, extending aircraft life and structural integrity.
Avionics and Electronics: Repair corrosion or damages on connectors, contact surfaces, and circuit boards for uninterrupted communication and system functionality.
Component Repair and Modification:
Enables targeted repair of damaged circuit board traces or pads without needing a complete board replating or replacement. It also allows accurate upgrades or modifications to existing electronic parts.
Edge Connector Enhancement:
Precisely applies protective coatings on edge connectors, improving conductivity and durability. This process prolongs connector lifespan.
Salvaging Expensive Components:
Restores high-value components by repairing localized damage or corrosion. This preserves their functionality and usability, salvaging their value.
Selective Brush Plating offers a wide variety of decorative possibilities:
Restoring Antiques: Revive the allure of antique pieces by selectively plating worn areas, preserving their historical value while restoring their original charm.
Customization and Design: Enhance contemporary designs with unique detailing like specific patterns, logos, or personalized motifs on metal surfaces through selective Brush Plating.
Repair and Maintenance: Efficiently addressing imperfections or scratches on metal objects without complete refinishing, rejuvenating specific areas.
Architectural Enhancement: Elevate the visual appeal of architectural elements such as handrails, doorknobs, or ornamental structures by selectively plating certain sections, creating distinct focal points.
Due to the sensitivity with regards to defence. We will not be giving examples.
However, we can train your personnel who will be using our brush plating technology to solve those problems in regards to repairs and surface treatments.
With Heavy Machineries, wear and corrosion are inevitable challenges impacting operational performance. Selective Brush Plating is an ideal solution for:
Shafts and Bearings: Restores worn surfaces, improving functionality and extending its service life.
Hydraulic Cylinders: Enhances corrosion resistance and repairs damaged surfaces for optimal performance and durability.
Gears and Sprockets: Reinforces wear-prone teeth, preventing premature failure and reducing maintenance costs.
Pump Components: Revitalizes parts prone to corrosion and damages, maintaining peak efficiency in crucial systems.
Selective Brush Plating tackles wear and corrosion challenges faced by most Marine Offshore Equipment.
Engines: It effectively restores worn surfaces, repair damages, and boost corrosion resistance on engine parts like cylinder liners and valve seats, ensuring better operational performance and durability.
Gearboxes: By addressing wear in bearing journals, and housing surfaces, Brush Plating reduces friction and extends the lifespan of crucial gearbox elements in marine propulsion systems.
Shafts: Selective brush plating repair scorelines and corrosion damage in propeller and drive shafts, reinforcing them against abrasion and enhancing their reliability.
Generators: Brush plating rejuvenates conductivity, reinforces worn areas, and safeguard against corrosion in generator parts like stators and rotors, ensuring consistent and efficient power generation.
Selective Brush Plating offers a dependable solution in the oil and gas industry which often face corrosion, wear, and abrasion challenges.
Anti-Galling: Brush Copper Plating significantly reduces the risk of galling and seizing in vital oil tool components, ensuring smooth operation, and avoiding costly breakdowns.
Pipelines and Piping Systems: Fixes localized corrosion or damage without disrupting the entire system.
Valves and Fittings: Restores worn sealing surfaces or critical contact points to enhance functionality.
Rotating Equipment: Efficiently repairs damaged bearing journals or shafts, reducing downtime effectively.
Cylinder Restoration: Brush Plating effectively rejuvenates worn or damaged printing cylinders, ensuring even ink transfer and clear print quality. It targets specific damaged areas, avoiding downtime and high replacement costs.
Roller Refurbishment: Printing rollers, vital in printing processes, wear out with time. Selective Brush Plating restores their surface quality, maintaining consistent print standards and reducing frequent replacements.
Dimensional Correction: Precision is crucial in printing. This technique corrects equipment inaccuracies, ensuring precise alignment for sharp, high-quality prints.
Rolls and Shafts: We specialize in repairing worn or damaged rolls and shafts crucial in the papermaking process. Our precise plating restores surface dimensions, accurately repair damages and corrosion, and improves wear resistance which extends component lifespan.
Valves and Pumps: Leaks or wear in valves and pumps can hamper production efficiency. Our selective brush plating addresses these issues with localized repairs, enhancing sealing surfaces and corrosion resistance for optimal functionality.
Bearings and Journals: Maintaining the integrity of bearings and journals is vital for smooth operations. Our specialized plating techniques refurbish these components, by targeting damaged areas, preventing abrasion, and enhancing durability.
OUR TECHNOLOGY
Brush Plating, an electrochemical process, facilitates localized metal deposition. Using a portable brush or applicator, a metal solution is transferred onto a substrate (component). Simultaneously, an electrical current prompts metal ions to bond with the substrate's surface, resulting in the formation of a thin and precisely deposited layer. This technique finds its application in repairs, selective plating, and surface enhancements or treatments.
OUR KEY STATISTICS
OUR ADVANTAGES
What Sets Us Apart?
Targeted Plating
Brush Plating process is portable and offers precise plating on damaged area. This method targets specific areas for repair, conserving resources and minimizing waste. Unlike traditional tank plating, which immerses the entire mechanical components, Brush Plating is focused, reducing unnecessary costs and chemical wastage.
Cost Effective
Brush Plating reduce downtime and is cost effective as it specifically address and target areas that require plating. This technique minimizes the necessity of disassembling or replacing the entire component. This approach saves valuable time and resources that would otherwise be allocated to more extensive repairs or replacements.
On-Site Repair
Brush Plating is portable and repair can be performed on-site, eliminating any inconvenience and unnecessary costs of transportation.
Versatile
Brush Plating is a versatile solution for critical machinery components. It is applicable regardless of sizes and shapes. From repairing worn-out areas on metal surfaces to applying coatings on intricate oil tools for anti-galling properties, Brush Plating is a multifaceted application that serves many industries.
At Sterling Impreglon Asia, we are committed to solving customers’ mechanical component damages with our unwavering dedication to quality and customer satisfaction. We strive to be the driving force behind your success, pushing boundaries and setting new standards in the field of surface engineering.
In-house Repair
In-situ Repair
Surface Treatments
Anti-Galling Applications
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